Tuesday, March 30, 2021

A BBQ Table: The design stage

 I've been asked to design and build a specialised table for a BBQ. Well actually it's more like an outdoor oven in the shape of a rather large egg. You can buy these things with a table, but my client has a very specific space so they need something made-to-measure.

I'm going to try something different and use some scaffold boards to build it. Here's the basic plan:


I'm still working on checking all the dimensions, but the basic idea is a rustic looking, sturdy table into which the "egg" sits. 

Cutting the hole will be interesting. I'll probably make a jig for my router and get a kitchen worktop router cutter and then just take it steady. 

It will need to be made in sections that can be put together on site because I don't have a truck to transport it and anyway I suspect it's going to quite heavy once assembled!

Thursday, March 11, 2021

A couple of ideas for simple projects that I might try making to sell

 I'm not sure if, or even whether, I want to try and make money from woodwork. I'm certainly not going to pretend to be a master cabinet maker, but the more you do the better you get. So while watching a few videos recently, I thought I'd have a go at making a couple of things that might have a market if I can find it.

The first is a reproduction of a traditional wine crate. It's approximately 400mm square and it was quite simple to make. I bought a 2.4m board 18mmx144mm for there side panels and cut down some leftover cladding to make the slats. The slats are 40mm wide and about 7 or 8mm thick. 

The hand slots are cut using a template and a router fitted with a bushing. You can of course make them using a forester bit or a flat blade bit or even a hole saw and the use a jigsaw or coping saw to cut out the centre section. 

The second pice I made was a reproduction of an old rustic tool tote. Very simple to make from more of the 2.4m board. 

It's about 430mm long and 140mm wide. The end panels have a corner cut off. The panel is 300mm tall and the cut-off is 40mm in from the top edge and 140mm up from the bottom edge. I set up my tapering jig on the table saw and simple ran the pieces throng on both sides. The handle is 400mm wide and the whole thing is assembled using glue and brads. The end panels are actually screwed and glued to the base panel because they were a little bit cupped and I thought screws would give a more secure fixing for this prototype.

The finish is an "Antique Pine" wax.

The minimum I would want to sell something like this is probably around the £15 mark. I think I could produce them at around 4/hr if I batch processed them. I reckon each one has about £7-£8 worth of materials, so £15 would cover the costs and the time spent making them. I'm guessing the cost of materials would come down a little bit if I were to buy the wood to make say 10 of each in one go. But I'm not sure how fast I could batch them out!